Insulated commercial curtains for food storage & distribution applications

Insulated commercial curtains for food storage & distribution applications

Food warehousing can demand a wide range of storage conditions

Depending on the product, these may include:
  • Temperature control – to maintain at freezing, refrigerated, or ambient.
  • Humidity control – to maintain from very dry to 90% plus.
  • Environment control – to exclude dust, off-gases, and other contaminants.
Insulated curtain walls can help provide the needed conditions for any product or mix of products. And they can do it more simply, economically, and flexibly than other options.
food storage
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Many food products need special conditions

Frozen or refrigerated storage is indicated by the nature of the product, but some items that appear to be non-critical in fact do need some controlled storage conditions.

Although the food in cans is cooked at high temperatures, its quality will be degraded if stored at elevated temperatures. The best temperature is between 50° and 70° F. Dry foods should also be kept in the same temperature range with humidity below 55%.

People think of military MREs (Meal, Ready to Eat), as being non-perishable since they’re meant to support troops under rugged and varied conditions. But, like other foods, they can be degraded if stored improperly. Research shows that temperature is highly related to MRE shelf life—which can be surprisingly short. It varies from 60 months or longer at 50 °F to as little as 1 month at 120°F.

Many other food products need even more highly controlled conditions; such as lard (which needs a temperature of 35°F–40°F, never over 60°F) and chocolate (which not only needs a combination of 65°F–70°F temperature and humidity of less than 55% to keep well but also absorbs odors of whatever is stored nearby).

Fresh produce presents a particularly complex set of requirements. There are lengthy tables of temperature/humidity values for individual vegetables and fruits. They range from cool with high humidity for such as lettuce and spinach to moderate and drier for such as garlic, pumpkins, and winter squash. Fruits add a third factor—since they give off ethylene gas—a ripening agent for both fruit and vegetables. To avoid premature ripening of vegetables, fruits should always be stored separately from them.

Temperature & humidity control with industrial thermal curtains

The temperature and humidity of the air in an enclosed space are directly related. With no exchange of air, relative humidity will rise as temperature declines until, at 100% humidity, water will begin to condense on objects and surfaces in the space. Conversely, increasing temperature will lower the relative humidity and tend to draw moisture from objects in the space when humidity reaches low values.

That’s why climate control equipment is installed in buildings; not only for creature comfort but also to maintain favorable conditions of storage and prevent spoilage of goods. However, the energy to operate that equipment can be expensive. So, it pays to isolate those parts of a warehouse where specific atmospheres are needed to maintain product quality.

Insulated thermal curtains can be a simple, economical, and flexible means to subdivide a large space and confine the expense of atmospheric conditioning to just the areas where it is needed.

Logistics Thermal Warehouse
Large warehouses can be divided between different categories of goods using industrial thermal curtains

Product isolation with insulated warehouse curtains

This space could have been enclosed with a structural wall of studs and sheathing or with metal panels. Both of those approaches would have:
  • Been more expensive.
  • Taken longer to install.
  • Been more disruptive to operations during installation.
  • Not provided the flexibility to reconfigure or move the enclosure as needs change.

Several features of this application are noteworthy:

  • This is a thicker, stationary insulated curtain wall for a higher temperature difference between the general warehouse and the enclosed space.
  • The bottom of the curtain itself hangs about 1” above the floor. A flexible floor sweep is attached to close the gap and prevent air movement under the insulated
    warehouse curtain. (Floor sweeps are single on thinner curtains and double on the thicker ones.)
  • The top of the curtain is extended to the underside of the roof using valences around the bar joists—also to prevent air exchange.
  • The opening is covered with a clear flexible strip door which allows movement in and out of the enclosed space while blocking a direct path for air leakage.
    Alternative closures include swing, bump, and roll-up doors which can block air exchange more effectively.
  • The vertical edges of the curtain are sealed to the walls of the warehouse.
How to Use Thermal Curtains
An example of a fully enclosed sub-space in a warehouse

Other applications may call for a retractable, insulated soft curtain wall that will allow greater flexibility to access the stored product or to close doorways and other openings that are not in constant use.

Both stationary and retractable insulated warehouse curtains best keep a controlled temperature when air leaks are eliminated. In addition to the features mentioned above, flexible foam may be used to fill gaps such as at corrugations, and Velcro strips can seal curtains to fixed surfaces while allowing for temporary movement.

All of AmCraft’s Thermal Insulated Industrial Curtains include the following features:
  • Meet ASTME-84 Class A flame rating and NFPA-701.
  • Soft insulated curtain walls also provide some noise absorption.
  • Vinyl surfaces are waterproof and washable.

A wide range of insulated commercial curtains is available to meet your specific needs

AmCraft offers 1” to 5” thick insulated curtain walls with R values spanning from 4 to 25 or more, if needed. These can provide for temperature differences from 22°F to 60°F between adjacent spaces that the wall separates. Those R values can be thought of as measuring the material’s resistance to heat flow and thus the magnitude of temperature differences the material can separate.

AmCraft also offers loading dock door seals to prevent leakage while material is moving between warehouse and truck. They keep inside conditions separate from the outside.

Find out more about how you can use Insulated Industrial Curtains in your facility. Our representatives will help you determine the best R value, mounting option, and layout to create a custom solution for your business.

How to Repurpose and Keep Your Warehouse Space Flexible

How to Repurpose & Keep Your Warehouse Space Flexible

Repurposing Possibilities

When not in use, warehouses tend to be expansive, high-ceiled spaces. You can imagine them as a blank canvas. If there isn’t a future in warehousing for the space, it can be wholly repurposed in several ways. Industrial warehouse space can become:

Warehouse Repurpose Space Curtain
  • An entertainment venue. Warehouse space could be repurposed to feature live music or other entertainment like art or cinema. While it may seem like live music and any other in-person event are distant memories, they will become a part of life again. Dr. Anthony Fauci, the head of the National Institute of Allergy and Infectious Diseases, is cautiously optimistic that live entertainment could return this fall.
  • Office space. While remote work has become the norm for many people during the pandemic, the need for office space is unlikely to vanish entirely. As the vaccine rollout progresses and we can move back toward everyday life, companies will look for space for their employees. Warehouses could have a second life as medical offices or other businesses.
  • Production space. Warehouses could be used for other industrial purposes, such as manufacturing or testing. Industries such as biotechnology are booming, which likely means more space is needed.
Warehouse Repurpose Space Curtain
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Reimagining Your Space

Warehousing space remains important. You may not need to completely repurpose your space. Maybe you only need to reimagine how it is used. Whether you are condensing operations or expanding the type of products stored and distributed through your warehouse, you will likely need to change how you utilize your space. How can you do more with your warehouse space?

Remaining Flexible

Industrial curtains can be used to change your warehouse’s layout and its capabilities.
  • Separate spaces. Industrial curtains can help turn your warehouse into a flexible, multipurpose workspace. Whether you need an airtight section or an enclosed workspace for administrative functions, you can use warehouse curtains to effectively divide different aspects of your facility’s operations.
  • Temperature control. Insulated curtains can also be used in warehouses to create storage space for temperature-sensitive products, such as food or pharmaceuticals.
  • Sound control. If your repurposed workspaces include noisy operations, acoustic curtains can reduce sound and create quieter working zones for other team members.

Opting for retractable curtains also allows you to remain flexible as your warehouse’s needs change over time. Learn more about AmCraft’s industrial curtains and how we can help you get the most out of your warehouse space.

Why Temperature Control is Important for Your Warehouse Employees

Why Temperature Control is Important for Your Warehouse Employees

Warehouses are a major hub of the logistics industry, storing everything from consumer packaged goods to electronics. Many warehouses store and handle temperature-sensitive products, such as food and pharmaceuticals. Maintaining the proper temperature is essential to supply chain integrity and product quality. However, products aren’t the only reason warehouse owners need to be concerned about temperature. Employee comfort and productivity are also important factors to consider.

Temperature Control Challenges

Warehouse utility management is complex. Environmental conditions need to be precisely controlled to ensure temperature- and humidity-sensitive items are safely stored before moving onto the next step in their supply chain journey. For many facilities, especially large ones that handle a wide variety of goods, this necessitates separate temperature zones.

Discrete temperature areas in a large facility can lead to expensive energy bills, and it can be a challenge for the employees working the warehouse. Can the employees easily access different areas to do their jobs? Does moving from zone to zone affect the temperature or humidity control? Are employees comfortable while they do their jobs?

Thermal Retractable Curtains
Warehouses are a major hub of the logistics industry, storing everything from consumer packaged goods to electronics. Many warehouses store and handle temperature-sensitive products, such as food and pharmaceuticals. Maintaining the proper temperature is essential to supply chain integrity and product quality. However, products aren’t the only reason warehouse owners need to be concerned about temperature. Employee comfort and productivity are also important factors to consider.
Thermal Retractable Curtains

Temperature Control Challenges

Warehouse utility management is complex. Environmental conditions need to be precisely controlled to ensure temperature- and humidity-sensitive items are safely stored before moving onto the next step in their supply chain journey. For many facilities, especially large ones that handle a wide variety of goods, this necessitates separate temperature zones.

Discrete temperature areas in a large facility can lead to expensive energy bills, and it can be a challenge for the employees working the warehouse. Can the employees easily access different areas to do their jobs? Does moving from zone to zone affect the temperature or humidity control? Are employees comfortable while they do their jobs?

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How Insulated Curtains Work

Thermal insulated curtains are an effective temperature control tool for industrial and warehouse settings. Insulated curtains can work in tandem with heating and cooling systems and commercial humidifiers or dehumidifiers to keep precise environmental control in separate areas configured to your warehouse’s needs and can be retractable or stationary.

The R-value of the product determines how high of a temperature differential a curtain can easily maintain. A curtain with a higher R-value means that maintain a higher temperature differential is possible, which is typically useful for industrial facilities with temperature extremes.

Many warehouses find beneficial use for options on the lower R-value side, such as:

R-4 & R-5 Insulated Soft Wall
  • R-4 insulated soft wall curtains (retractable) – R-4 insulated curtains have a maximum height of 25 feet and one inch of insulation material with a maximum temperature differential of 22 degrees Fahrenheit. R-4 curtains have a retractable construction, allowing warehouses to easily reconfigure the curtains for their needs.
  • R-5 insulated soft wall curtains (stationary) – R-5 insulated curtains have a slightly higher temperature differential of 25 degrees Fahrenheit. This option also has one inch of insulation material, but they can reach 40 feet in height. R-5 curtains are designed for stationary use.
Both types of curtains serve as barriers, creating temperature buffer zones wherever is needed in a warehouse.

How can lightly insulated curtains help warehouses?

  • Product storage – Temperature and humidity control are a primary concern for product quality and safety during storage. Insulated curtains offer a durable, effective and flexible solution to warehouses’ environmental control challenges.
  • Loading docks – Products need to move through warehouse loading docks to shipping containers, but temperature control remains important in this area of the facility. Insulated curtains can be employed to maintain the proper temperature here as well as in the interior of the warehouse.
  • The retractable version of our Insulated curtains allows the ability to use the curtains as needed. For example, retractable curtains still allow for machining deliveries.
  • Energy bills – By creating the separate temperature zones necessary, a warehouse can heat and cool smaller areas more effectively. Employees can easily move from one zone to another, while curtains help contain the temperature-controlled air.
  • Employee comfort – Prolonged temperature extremes negatively affect employee productivity, and they are uncomfortable for your team. By creating separate temperature zones with insulated curtains, employees only need to move into areas of extreme heat or cold when necessary to their jobs.

Take a look at our insulated curtains and ask us how our products can help your warehouse and your employees.

Sources

How to Use Thermal Curtains to Maintain Optimal Temperature Control in the Food Industry

How to Use Thermal Curtains to Maintain Optimal Temperature Control in the Food Industry

Temperature and humidity levels need to be carefully controlled by facilities that store and distribute food, particularly perishable foods like meat, dairy, seafood, and produce. A properly maintained environment ensures quality control and compliance with regulations from agencies such as the Food and Drug Administration (FDA).

Temperature control in large, industrial buildings can be a challenge. Heating and cooling systems, of course, play a key role, but businesses are challenged to maintain different sections of the facility at different temperatures. Thermal insulated curtains offer an effective solution to creating discrete temperature zones in food storage and distribution facilities. How do these industrial curtains work? How can they be put to work in your business?

How to Use Thermal Curtains
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Insulated Curtain Applications

Thermal curtains are made of vinyl and interior insulation. Depending on the R-value of the curtains, they can offer a temperature differential of 22 to 60 degrees Fahrenheit. Any facility that handles and stores foods likely has varying temperature and humidity requirements. Temperature control curtains can be used in:

  • Food and beverage manufacturing facilities
  • Food and beverage distribution warehouses
  • Facility loading dock areas
  • Storage areas for produce, dry goods, beverages, floral products, and pharmaceuticals

Benefits of Thermal Curtains

Temperature and humidity control is the primary benefit of thermal curtains, but insulated curtains also offer:

  • Durability. The vinyl and insulation layer of thermal curtains are extremely durable and easy to wash down. Additionally, this material is resistant to mildew and some chemicals.
  • Energy savings. Thermal curtains can dramatically reduce a food storage facility’s energy costs. By creating separate temperature zones, large facilities can heat or cool smaller areas more efficiently when the edges are sealed.
  • Acoustic value. While not specifically designed for noise control, thermal insulated curtains do have some acoustic value, which can be beneficial in large, industrial settings.

Curtain Options

Insulated curtains can either be retractable or stationary, customizable based on the needs of the individual facility. When it comes to temperature control needs, a higher R-value translates into higher thermal resistance. Facilities that handle food can choose from curtains such as:

R-10 and R-12 insulated curtain walls. R-10 and R-12 insulated soft wall curtains have an inner insulation thickness of three inches and offer a max temperature difference of 40 degrees Fahrenheit.

R-16 insulated curtain walls. R-16 insulated semi-rigid curtain walls have four inches of inner insulation material. These curtains have a max temperature difference of 50 degrees Fahrenheit.

R-25 insulated curtain walls. R-25 insulated rigid curtain walls have six inches of inner insulation: two inches of rigid material and four inches of soft compressed material. With this higher R-value, these curtains are able to maintain a maximum temperature difference of 60 degrees Fahrenheit.

Brewing from Start to Finish: How Temperature Matters in the Beer Business

Brewing from Start to Finish: How Temperature Matters in the Beer Business

The beer market is valued at $114.2 billion, and there were more than 7,000 breweries operating in the United States in 2018, according to the Brewers Association. Each of these breweries carefully crafts their beers, starting with the raw ingredients and finishing with the branded bottling. Throughout this process, brewers need to pay careful attention to the temperature of the environment to ensure their beer captures the intended flavor and maintains that quality all the way until the end consumer takes that first sip.

Learn about the vast brewing industry, the process of making beer, and how temperature matters.

Temperature control brewery beer storage warehouse amcraft manufacturing
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Brewery Types

Not all breweries are the same. Some offer only small batches of craft beer onsite, while others are large regional hubs that ship their beers to multiple different retail locations.

  • Microbreweries, as the name suggests, produce small batches of beer–typically 15,000 barrels or less per year, according to the Brewers Association. Microbreweries tend to sell the majority of their beer off-site.
  • Brewpub and taprooms. Brewpubs and taprooms both sell at least a quarter of the beer they produce onsite, according to the Brewers Association. Brewpubs offer food alongside their beer, while taprooms focus mainly on libations. These types of breweries often sell their products to-go as well.
  • Regional breweries. Regional breweries are large hubs that can produce millions of barrels per year, according to the Brewers Association. Regional breweries will ship their beer through multiple distribution channels.

The Brewing Process

Brewing beer is a multi-step process that takes time and precision. Here are the basic steps:

  • Milling and mashing. Grain is the base ingredient of any type of beer. Brewers begin the process of making beer by milling, or crushing, the grain. Then, grain is set in hot, but not boiling, water, according to Beeriety.
  • The product of these processes, called wort, is then boiled as the brewer adds other ingredients, such as hops.
  • As the brew cools, brewers will separate out any remaining particles to prepare the liquid for the next step in the process.
  • Brewers next add yeast and sugar to begin the fermentation process. Most beer will need a few weeks to complete this process. During that time, the temperature of the fermentation space is important. Though it may vary depending on the type of beer, 60 to 75 degrees Fahrenheit is typically the optimal room temperature for this step in the brewing process, according to Brew with Kits.
  • Once the beer is bottled, it will need time to age. Higher temperatures will mean faster aging, so brewers need to be cognizant of the temperature. Most beers should age in an environment at 55 to 65 degrees, according to Draft.
Given the different temperature requirements of the brewing process, breweries need discrete temperature zones. Some buildings may be effectively insulated and separated for each step, but many spaces are not. Industrial insulated curtains are a flexible, cost-effective solution for creating and maintaining separate temperature zones. The opaque curtains can also help control the light conditions, another vital factor that affects the quality of the final product.

Storage and Distribution

Once beer is aged and ready for sale, it will either be sold at the brewery or it will be shipped through various distribution channels. The ideal storage temperature for beer, whether it is being kept at the brewery or a third-party logistics warehouse, varies depending on the type of beer. For example, IPAs and lagers are best stored at 45 to 50 degrees, while sour beer is typically stored at 50 to 55 degrees, according to The Hop Review.

Breweries that create a wide variety of beers can create temperature-specific zones in their storage space; likewise, distribution warehouses can maintain ideal temperatures while beer waits for shipping to its final destination. For example, R-8 and R-9 2” Insulated Soft Walls are an effective tool for transportation facilities and warehouses with temperature sections. These insulated curtains can maintain a maximum temperature difference of 22 degrees.

If your brewery, large or small, needs help with temperature management, we have the solution. Contact us to speak with a knowledgeable Industrial Curtain Wall Specialist about the different types of insulated curtains and get a quote for your business.

Opportunities for Industrial Curtains in Material Handling

Opportunities for Industrial Curtains in Material Handling

The material handling industry is tasked with addressing some of the most complex needs of industrial businesses. Managing the storage and transportation of goods and products means material handling suppliers must have solutions that can cater to a wide range of storage requirements at warehouses and manufacturing plants. This has led to the rapid growth of industrial curtain products.

Industrial curtains offer alternatives to permanent walls, partitions or other enclosures. Advanced materials technology allow curtains to be customized for specific material handling needs.

Industrial curtains in equipment handling
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Air-tight seals.

Edge-sealing technology allows for air-tight curtain enclosures. This helps maintain temperature control and keep unwanted air particles, including dust, fumes, and odors from entering or exiting the storage area. These can be used to isolate materials that carry a high risk of foreign contamination. Conversely, they can be used for handling materials that are volatile, odorous, or which can potentially contaminate other materials. In addition to creating separate storage space, these curtains can be used to section-off specialized workspaces within a warehouse or production environment.

Anti-static materials.

For facilities where electric discharge could result in an explosion or compromise of sensitive materials, anti-static and electrostatic dissipative (ESD) curtains are a critical solution. The same technology being applied in cleanrooms can also be used for handling and storage of electronic components. Beyond electronics, anti-static curtains can be used with volatile and combustible materials.

Food-grade materials.

Food processing industries are subject to excruciating levels of regulation. Industrial curtains can be crafted to comply with the majority of U.S. and international food regulating agencies, including USDA, NSF, CFIA-ACIA and FDA. The handling and storage of certain food products requires environments that are temperature-controlled and bacteria-resistant, while others require substantial airflow. Industrial curtains can create safe dividers between food products within a freezer or cooler, as well as create temperature barriers between air-conditioned and non-air-conditioned storage areas.

Temperature control.

Industrial curtains offer a more cost-effective solution to having multiple environmental and temperature zones within a warehouse or other storage and handling facility. Beyond the food industry, such capabilities are needed for pharmaceuticals, cosmetics, and many other industries. Different insulating materials and thicknesses can be utilized depending on the environmental requirements.

Sound barriers.

Many kinds of industrial environments use retractable acoustic curtains to separate areas where sensitive work can be done without the noise, distraction, and vibration of production. For material handling, acoustic curtains can also be used when handling products that are vibration sensitive, such as glass, electronics, volatile chemicals, and more.

Fixed or retractable.

Sometimes a material handling solution requires flexible spatial dimensions. Industrial curtain tracks allow many kinds of separated spaces to be increased or modified for variable material needs. Most curtain solutions can also be installed in a stationary position with a variety of entry options.

Work area dividers.

Beyond material storage, industrial curtains can also be used to partition workspaces within material handling facilities and warehouses. These can be used for office work, painting or detailing, woodwork, chemical mixture, packaging, and more.

Learn more about industrial curtain wall options, how they can be used in material handling and storage, and request a quote to get started.

Industrial Curtains Can Be an Effective Solution in the Highly Regulated Cannabis Business

Industrial Curtains Can Be an Effective Solution in the Highly Regulated Cannabis Business

Cannabis may not be federally legal at this point, but that hasn’t stopped the “green rush” from flourishing in states with medical and recreational programs. Still a relatively new business emerging from years of prohibition, cannabis regulations are stringent and evolving. Everyone who participates in the industry–from growers to retailers and everything in between– needs to stay abreast of local and state requirements while learning how to establish and expand their business. Learn how industrial curtain walls can play a role in making cannabis business operations run smoothly.

Challenges in the Cannabis Industry

Licensed cannabis cultivators create the raw product that is used to create consumer products, including dried flower, edibles, oils, and more. Growers face a number of challenges including pests, humidity control, and temperature control. Once cannabis is successfully harvested it has to be processed, which may occur at the same site of cultivation. Or, it might be shipped to an extraction laboratory or manufacturing facility. These licensed facilities are challenged to create consistent products at scale, which means their interiors are carefully designed and equipped. Finished products are then packaged and sent to retail locations, like dispensaries. Dispensaries need to have a welcoming atmosphere for their clients, but they also need to be able to store their products.
Industrial Curatins in Highly Regulated Cannabis Business
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How Industrial Curtain Walls Can Help

Industrial curtain walls are a versatile solution that can be used in multiple different industries, including agriculture, consumer packaged goods, and retail–all of which play a role in the cannabis business. These industrial curtains can help control temperature and humidity and create effective barriers between work spaces.

Solutions for Different Cannabis Business Environments

Different environments within the cannabis business necessitate different industrial curtain solutions. See how these curtains can be effective in four major areas of the industry:
  • Cultivation facilities and greenhouses. Cannabis is grown in both indoor cultivation facilities and outdoor greenhouses. Both of these environments require exact temperature and humidity control. Industrial curtains can come in insulated variations, which can help facilities manage temperature and humidity control. Industrial curtains can even have airtight edge sealing, which can help to reduce the risk of pests.
  • Extraction laboratories. Extraction laboratories require precise conditions for the processing and extraction of cannabis. Floor-to-ceiling industrial curtain enclosures can be a cost effective way to create separate areas within a laboratory. These industrial curtains can help with air flow management, temperature control, fume and dust control, and more. The curtain walls can also be used to help create spaces for sterile testing and quality control.
  • Manufacturing facilities. Cannabis manufacturing facilities make a number of different types of products, including edibles. There are industrial curtains, both stationary and retractable, that are specifically designed for food processing facilities. These food grade industrial curtains, designed to meet FDA and USDA requirements, can be configured to create separate spaces in manufacturing facilities that make the baked goods and gummies so popular with consumers.
  • Dispensaries. Dispensaries are the retail outlets of the cannabis business. The customer-facing portion of a dispensary will typically feature educational material and information on the products available for sale, but these stores also need separate storage areas. Industrial curtain walls can be used to create separate areas for products in the back of the retail store. Dispensaries can opt for custom curtain walls with printed logos, which can maintain an aesthetic consistent with the location’s branding.
If you have a cannabis business or you are in the process of ramping up operations, you know the importance of detail. Learn more about industrial curtain wall options, how they can be used in the cannabis business, and request a quote to get started.

How to Use Industrial Curtains to Facilitate the Powder Coating Pipe Process

How to Use Industrial Curtains to Facilitate the Powder Coating Pipe Process

Industrial processes can be hot, cold, messy, and loud. Workplaces need the right equipment to safely and effectively contain this type of work – and different types of industrial curtains are up to the task. Powder coating pipes is one the processes that benefits from the use of industrial curtains.

What is powder coating?

Powder coating is a very common industrial finishing process that can be used on a variety of different materials. It has applications in industries including agriculture, appliances, automotive, electrical, and more. You can find this type of finish on things like bicycle frames, forklifts, kitchen appliances, car parts, and many different types of pipe. The process is so widespread it accounts for more than 15 percent of the industrial finishing industry, according to the Powder Coating Institute.

Powder coating is made of several different ingredients that are melted, cooled, and then ground into the fine powder that gives it is name. Next, the powder is typically applied to a surface using electrostatic spray deposition, according to the Powder Coating Institute. The application tool is usually some sort of handheld gun. To complete the application process, the powder coated product, like a pipe, is placed in a curing oven.

The durability of powder coating is one of the main reasons it is such a popular industrial process. Powder coating creates a finish that has high levels of resistance to moisture, scratches, corrosion, and other common causes of wear and tear.

Powder coating metal amcraft manufacturing
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How industrial curtains work?

To understand how industrial curtain walls can help your business with its powder coating, you first need to understand how the curtains work.

Industrial curtain walls are a cost-effective way to create a contained workspace for powder coating pipes and other products. Rather than paying to build walls, industrial curtains are a less expensive, reconfigurable way to create the separate space you need for your facility.

Different types of curtains offer different benefits, including temperature control, sound absorption, and effective division of space.

Putting the two together

Here is how the three main types of industrial curtains can help industrial businesses that perform powder coating.

Insulated curtains

Industrial insulated curtains can be used to create a work area specifically for powder coating materials such as pipes. The curtains (which can come with airtight edges) will contain the coating and its ingredients, ensuring other workspaces do not come in contact with the powder coating. The curtain’s insulation value will also maintain temperature, which can help hasten the drying process.

Industrial insulated curtains can also be used to create secure storage space for powder coating that is waiting to be used. Powder coating should be stored away from an active heat source and in an area less than 80⁰ Fahrenheit, according to the Powder Coating Institute. Humidity control is also important in maintaining the integrity of the powder coating. Industrial insulated curtains can be configured to create a storage space with the right type of temperature and humidity control. When you are ready to use the powder coating, it can be taken to the insulated curtain area set up for the application process.

Thermal insulated curtains come in lightly insulated (flexible), medium insulated (flexible), heavy insulated (semi-flexible), and heaviest insulated (rigid) configurations.

Acoustic curtains

If the sound associated with the powder coating process is the main concern, industrial acoustic curtains could be the best option. Acoustic curtains can reduce or absorb sound, shielding nearby workspaces from the noise of powder coating.

Acoustic curtains come in various configurations, including retractable with single barrier technology and retractable with double barrier technology. The single barrier curtain option offers an average noise reduction coefficient (NRC) of 0.82, while the double barrier curtain option offers a NRC of 0.64. The acoustic curtain right for your business will depend on how much noise your powder coating process produces and how much you want to separate other workspaces from this noise.

Single layer curtains

If a business is conducting powder coating in a space where temperature and sound are not a major issue, a simple separation of workspaces is the solution they need.

Single layer curtains can be manufactured with or without a clear vision panel depending on your facility’s needs and can be used in an array of applications. For example, warehouse curtains are a durable option that can be used to create separate workspaces in large facilities. The curtain wall will contain the materials used in the powder coating process, ensuring other workspaces are not affected.

The type of curtain that will work best for your business will depend on what feature you find the most important: temperature control, acoustic value, or a simple separation of workspaces. Browse the different AmCraft industrial curtains available, find the option that works best for your powder coating pipe needs (insulated, acoustic, or single layer), and request a quote to get started.

Winterize Your Warehouse with Insulated Industrial Curtains

Winterize Your Warehouse with Insulated Industrial Curtains

Winter is coming. In fact, in many areas winter has arrived earlier than expected. With the change in seasons comes drastic shifts in the temperature. Is your facility weather-proofed? Here is a quick three step checklist to follow in order to winterize your warehouse and get weather ready:

1. Check Your Loading Dock

The loading dock of your warehouse or facility is typically the primary source of energy inefficiency and where your building will most likely experience the highest loss of hot or cold air. Creating temperature separation with industrial insulated curtain walls form an effective barrier between your dock area and the other work spaces within your facility.
Winterize your warehouse with Insulated Industrial Curtains

2. Insulate if You Refrigerate

For many food distribution companies and manufacturing plants where food storage is a primary function, managing temperature differentials within various areas of the facility is a year-round goal. Incorporating insulated temperature control curtains into your space planning arsenal gives you added peace of mind. Primarily because when insulated curtain walls are strategically and properly used to enclose cold storage areas, they can help to maintain the required temperature range without compromise from the heat zones in other parts of the building.

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3. Flex Your Temperature Control

The most important aspect to consider while getting your facility optimized for temperature change is flexibility. Consider the 3 P’s of workflow management: People, Production and Practicality. Will creating separation and insulating certain areas improve the comfort level of your employees? Will this newly enclosed work space require entry and exit points for easier accessibility? Is it practical to erect a permanent wall versus installing an insulated industrial curtain wall that can be relocated if necessary should your spatial needs change? Temperature control curtains certainly can offer the cost-effective flexibility you need to weather adapt your facility.

AmCraft Manufacturing crafts insulated curtain wall solutions that speak to the importance of flexibility and adaptability by offering custom sizes and stationary or retractable mounting options. One of AmCraft’s best-selling temperature control curtains is their 4” thick semi-flexible stationary insulated curtain wall which can be customized to a maximum height of up to 40ft, which is exceptionally higher than the industry standard.

When the big chill hits it’s best to be ready. One of the best decisions you can make for your facility is installing an energy-efficient, temperature control curtain wall solution. Contact the industrial curtain specialists at AmCraft Manufacturing and they will help you determine which insulated curtain wall system best suits your temperature control objectives.

Check out AmCraft’s “Winter is Coming” Promo Video:

The Most Effective Solutions for Noise Reduction and Sound Absorption

Common Uses & Locations for PVC Strip Curtains

No matter what type of facility you work at, you are bound to run into questions and issues about the acoustic quality of your space. Each space, from restaurants to warehouses, is made up of different building materials that will add to or detract from the acoustic quality of your facility. Just from a cursory look at the internet, there are a number of products that boast being able to cut down on sound in a space, reduce echo, and possibly even deaden the unwanted sounds all together.

Acoustic curtains are one genre of acoustic abatement supply that are popular and for good reason. Acoustic curtain products have two main benefits. First, they can provide more space flexibility and versatility than a hard wall can. Acoustic curtains can often be moved easily and therefore can provide acoustic abatement when needed, but do not have to remain in use when they are not required. Second, acoustic industrial curtains can offer different looks and aesthetic options, which may make them more desirable for your space, depending on the setting.

However, even within the acoustic curtain category, there are many different brands and options for an acoustic industrial curtain. Before deciding which products are best for your needs, it is important to educate yourself on what measurements are used to determine how one brand of acoustic curtain compares to another.

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The Importance of the STC Rating with Acoustic Curtains

One measure of acoustic property is the STC rating. STC stands for sound transmission class, and is defined as how well a septum, in this case an industrial acoustic curtain, can abate sound. It also tells us roughly by how many decibels a given barrier can be expected to lessen sound as the sound travels through it. While it is enticing to think that a thin fabric curtain can give a good STC rating, from a practical standpoint that isn’t realistic. A thicker curtain, one with more acoustic material inside of it, will typically have a better STC rating than a thin curtain.

A great example are the industrial acoustic curtain products offered at AmCraft Manufacturing. AmCraft manufactures acoustic curtains and panels with single block technology as well as double block technology. The acoustic insulated curtain with single block technology has an STC rating of 34.5, while the industrial curtain wall with double barrier technology boasts an STC rating of 47.5.

As a comparison, a single layer of 1/2″ drywall on each side, wood studs, no insulation (typical interior wall) has an STC rating of about 33- comparable to AmCraft’s single barrier acoustic curtain. Meanwhile, 6″ Hollow CMU (Concrete Masonry Unit) has a typical STC rating of about 46, which is slightly less than AmCraft’s double barrier technology curtain.

How NRC Rating Factors into Noise Absorbing Curtains

In addition to considering the STC rating of an acoustic curtain product, you should also consider the NRC rating. NRC stands for noise reduction coefficient, and is an indication of the amount of sound absorbed when it hits a particular surface. An NRC rating of 0 indicates total reflection of the sound, while an NRC rating of 1 indicates total absorption of the sound. As it relates to AmCraft Manufacturing’s product offering, their acoustic curtain with single barrier technology offers an NRC rating of 0.82 and the acoustic curtain with double barrier technology brags an NRC rating of 0.64. Both options offer a superior NRC rating to many of the other curtain products that are readily available.

In your search for the perfect acoustic product, you will find AmCraft’s acoustic industrial curtain wall and acoustic panel products are designed to fit your needs. These curtains offer superior acoustic value, as illustrated by their STC and NRC ratings. They are also fully customizable to your size and aesthetic requirements and are available in both retractable and stationary options.